One of the best upgrades truck owners can give their trucks is installing a winch on the front side. Asides from pulling other stuck vehicles, the winch is ideal for hauling out the car itself when it gets stuck. Your vehicle will always face heavy-duty tasks, whether it’s utility tasks or recreational activities. The winch is essential as it reduces the risk of your truck breaking down or getting stuck with no help in sight.
You can improve your truck’s efficiency and working performance by mounting a winch. However, not everyone knows how to install a winch to truck appropriately. Ideally, all truck drivers understand the basics of installing a winch because they might get stuck at some point. There are situations where it will take a long for help to arrive, especially when your truck gets stuck in the middle of nowhere.
Whichever way you look at it, a winch helps get trucks out of difficult situations. This guide will examine how to set up and install a winch on the front side as we go further.
- 1 A Winch In Its Working Form: Main Components
- 2 How To Mount A Winch On A Truck
- 3 Safety Measures When Setting Up a Winch
- 4 Select Correct Mounting Plate for Truck
- 5 How To Connect It to Electricity
A Winch In Its Working Form: Main Components
Hoisting and hauling are the primary functions of winches. A rope, a drum, a motor, and a gear train are the most common components. When stranded, a winch might be your best bet in helping you lift or move heavy items around.
A Winch comes with a built-in system that consists of different components designed to work simultaneously for one purpose. Some accessories that come with a winch are as follows:
- The Free Spool Clutch: A free spool clutch comes with a custom-built system designed to engage and disengage the drum from the gear train. When cleared, the free spool clutch allows you to fold the cable by hand at a faster rate.
- The Mandrel: The mandrel is another main component of the truck winch. It allows the driver to tie and secure the load around it using a strap or cable.
- Motor: The motor is the main component that powers the winch, either using a hydraulic or an electric power source. The truck winch will have to be operated by hand without a motor.
- The Pawl: The pawl is a part of the truck winch that consists of a lock and release mechanism. It serves as a base for the winch by providing more grip and strength.
- The Internal Brakes: The internal brakes come attached to the Winches drum base. The brakes have a built-in function that prevents baggage from falling off when the winch is turned off.
- The Gear Train: The winch’s gear casing and gear train convert the motor’s power into pulling motion. An object can be hoisted or hauled with the use of this tool.
- The Cables: The steel cable is another vital component of a winch system. It is a synthetic fiber and wraps around the winch. You can wind this cable to spool in and out for pulling stuck cars when needed.
Usually, winches have two types of cables – steel cable and synthetic rope. Both of them have diversified advantages.
Most people like to have a winch with synthetic rope since they are corrosion-resistant and last for years to come.
How To Mount A Winch On A Truck
For a truck driver, learning how to mount a winch is essential. It helps drivers remain safe while traveling. Below are the steps to follow:
1. Create A Safe Environment
Before setting up your winch, make sure the surrounding is safe. You can apply the following things to maximize safety.
- Put on safety gloves to avoid sharp objects that might pierce your arms while working.
- Avoid wearing loose clothes to get caught in the wind.
- Remove all unwanted things within the vicinity.
2. Pick The Right Mounting Plate And Install it:
As most trucks don’t come with built-in plates, it would help if you could install one on your vehicle. Make sure the plate on the car can withstand the winch’s dragging rate.
Mark the spots for winch holes on the mounting plate and secure the plate firmly using bolts.
3. Mount The Winch:
Mounting a winch is a straightforward process. What you need to do is to place the winch on the plate. And then secure it with the bolts firmly to ensure it is stable.
In most cases, users connect it to the power source for optimal benefits. The optimal functions of your winch mostly depend on the following mounting positions during installation.
- The Foot Forward – The foot forward method is a process whereby the mounting holes of the winch are all facing forward.
- The Foot Down – The foot-down process involves placing the mounting holes at the bottom of the plate.
- The Foot Down and Forward Position –The foot down and forward role involves sharing the four bolts into two sections. Two bolts go to the foot forward post, and the other two bolts are in the foot down position.
- Foot Down or Forward Position – The foot down or forward role involves mounting the winch either in a forward or down position.
4. Connect Steel Cable
It’s now time to connect the steel cable. You can use electricity as a power source primarily for testing purposes. However, if it is a battery, you should connect the negative post of the winch to the black negative wire. And then, join the positive pole to the positive red wire.
Safety Measures When Setting Up a Winch
Multifarious winches are out there for different vehicles. Trucks are the most common to use winches in an emergency. During the truck winch installation, precautionary measure is a must. If you are a beginner and have little knowledge about winching, you should better hire an expert.
On the contrary, if you do it yourself, be aware that it is safe to do. Closely associated incidents may cause an accident.
Here are some tips and instructions which may protect you from any accident during mounting a winch.
- During mechanical engineering or troubleshooting, surrounding menaces are a direct threat for causing injury. So, make sure the area is free of potential hazards, like loose wires, nails, or other debris.
- Gloves work as a good protectant for such injurious workouts. So, wear gloves to prevent snagging on something when working with heavy machinery. Gloves will keep you safe from injury in the event of slippage as well. Also, avoid wearing loose clothing since the moving parts of the winch may cause injuries.
- Since most trucks come with no built-in mounting plates, arrange a suitable vessel that matches your vehicle before installing the winch. It will save you time to customize your mounting plate and reduce the chance of injury.
Select Correct Mounting Plate for Truck
The mounting plate must withstand the pulling capacity of the winch you intend to use for the truck.
- Verify that the dimension is compatible.
- Installation: Exact and perfect alignment is essential. Make sure it has the right alignment with a perpendicular angle to the vehicle’s centerline at the chosen place. Use a permanent marker to point out the exact locations of the screw holes at the base of the winch. After that, bolt the plate into place.
- Get rid of any electrical lines if exists.
- When assembling the winch, use bolts to fasten it to the plate. You can use the four different mounting solutions for the winch to secure it to a sturdy steel frame.
- You will notice 4 mounting holes at the bottom line when mounting this way.
- Ensure that the mounting position involves all the mounting holes of the winch facing forward.
- You can choose a winch position, either foot down position or forward. It depends on the nature of the job at hand.
- Designed for both foot-down and foot-forward mounting, the winch has four separate bolts to foot ahead and other two to foot down. It is not possible to install these winches if you want to keep them foot down.
How To Connect It to Electricity
Electric winches are the most popular now a day. People are using them for their versatility and multipurpose facilities. That’s why, its installation has become a bit unique compared to other so-called compact winches. The following steps are required to follow during the installation.
The most straightforward approach to establish a winch is to place it in the front of the vehicle and power it with the car’s battery.
Using this instruction, you will learn to attach it to your vehicle’s battery.
- Ensure that you connect the positive wire from the cable to the red (positive +) post of the winch.
- Connect the winch’s ground post to the negative (-) wire, usually black or brown.
- Relocate both cables into the engine portion from the front.
- It is ideal to keep the wires apart to avoid touching each other. Ensure to place the cables away from any heat source whatsoever to avoid combusting or entangling.
- It helps the positive wire connection between the winch terminal and the battery post. Both the posts are of positive (+) wire connection.
- Likewise, connect the winch’s negative (-) wire to the battery’s negative ground (-) position.
The installation method for the winch you purchased may include additional instructions. Please also refer to it.